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:: DEVELOPMENTS :: |
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ULTRA
MAGNETIC PLATEN |
(ULTRA FAST SOLUTION FOR CLAMPING THE MOULDS)
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Introduction:
Ultra Magnetic Platen used for very fast, safe & easy clamping of
moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system &
provides quick mould change (QMC) and just in time (JIT) moulding.
Operating Principal :
Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that
develops very high magnetic force.
The electrical control equipment is only to activate & de-activate
the magnets inside the platen i.e. it will not loose it's
magnetic power in case of power failure. It doesn't requires power once
it is magnetized.
Operation :
To mount a mould, the operator has to match the mould base to the
locator ring on stationery platen, then bring the
moving platen in until it touches the rear mould plate. Now, the
operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back.
The machine and mould are now ready for
production.
A typical magnetic mould change involves bringing both mould halves
together, securing the mould halves;
demagnetizing the platen & then lifting the mould out of the press
by suitable means.
Universal :
Compatibility with all existing machines
Full utilization of active area of the platen
Maintenance Free
Saving:
Drastic reduction of downtime
Virtually zero operating cost, no power consumption
Very fast return of investment
Reliable :
Total demagnetization of moulds & plates when switched off.
No deformation
Fast Clamping
Safe :
Working on ELECTRO PERMANENT MAGNETIC SYSTEM
Uniform clamping force across the entire rear of mould
Uniform magnetic field.
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| Sr.
No. |
Cat
No. |
Size
(mm) |
Max.
working temp. |
Clamping
Force (Kg/Cm2) |
Thickness |
| 1. |
UL21001 |
Depends
on Machine Platen Size |
0
-130 |
25
- 30 |
60
- 65 mm |
| 2. |
UL21001 |
Depends
on Machine Platen Size |
130-240 |
25
- 30 |
60-
65 mm |
| 3. |
ULTRA
CONTROL UNIT FOR ABOVE MAGNETIC PLATEN |
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ULTRA ELECTRO MAGNETIC ANGLE PLATE
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Used as a work piece holding
device for Squareness grinding, inspection &
light machining. Accuracy for Squareness & parallelism is within 0.005mm. Operates on 24 VDC, controlled by Mag-D-Mag with variable control unit. Easy to operate.
Saves time as mechanical clamps are avoided. DEMAG switch for easy removal
of
jobs. Battery back-up unit is also available on request
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| Sr.No. |
Cat
No. |
Size
(mm) |
Magnetic
Pull |
| 1. |
UL-60801 |
150
x 150 x 150 |
125
Kg |
| 2. |
"ULTRA"
MAG D - MAG WITH VARIABLE CONTROL UNIT |
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ULTRA ELECTRO MAGNETIC SQUARE BLOCK
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Used as a work piece holding
device for Squareness grinding inspection & light
machining. Accuracy for Squareness & parallelism is
within 0.005mm.Front is magnetic face. Hardened strips provided on all face except
back of magnetic face
for wear resistance. Operates on 24 VDC, controlled by
Mag-D-Mag with variable control unit. Easy to operate. Saves time as
mechanical clamps are avoided. DEMAG switch for easy removal of jobs. Battery
back-up unit is also
available on request.
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| Sr.No. |
Cat
No. |
Size
(mm) |
Magnetic
Pull |
| 1. |
UL-60801 |
110
x 110 x 120 |
125
Kg |
| 2. |
"ULTRA"
MAG D - MAG WITH VARIABLE CONTROL UNIT |
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ULTRA LEAKPROOF MAGNETIC V BLOCKS |
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Used for
clamping of round and flat jobs during
EDM operations, Light machining, Grinding or Drilling & Inspection.
Accuracy for Flatness, Squareness & Parallelism within 0.005mm.Uniform magnetic pull. Three magnetic surfaces Top, Bottom & V face. Hardness of V face is 60±2
Rc. Powder Coated. |
| Sr.No. |
Cat
No. |
Size
(mm) |
Range
(mm) |
Pull
(mm) |
| 1. |
UL-10106 Hard |
100L
x70W x 95H |
Ø 5 - Ø 65
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100
Kg |
| 2. |
UL-10107 Hard |
150L
x 75W x 100H |
Ø 5 - Ø 70 |
150
Kg |
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ULTRA AUTOMATIC |
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| Ultra automatic permanent magnetic lifter has strong magnetic path produced by ndfeb magnet. on&off of the magnetic force is controlled by hanger connected to this product up&down. the magnetic lifter have the feathers of strong attraction,small size & weight, powerful force. safty factor of automatic magnetic lifter is 1:3.5times this type of lifter widely used in moulding& machanism manufacturing such as machine shop,dockyard that related to steel material,heavy fabrication shop, various automates,handling steel plates,heavy blocks automatic permanent magnetic lifter are aviolabel from 1000kg to3000kg no electic supply is required. suitable for flat jobs. |
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