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ULTRA MAGNETIC PLATEN


(ULTRA FAST SOLUTION FOR CLAMPING THE MOULDS)

ULTRA MAGNETIC PLATEN
 
Introduction:

Ultra Magnetic Platen used for very fast, safe & easy clamping of moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system & provides quick mould change (QMC) and just in time (JIT) moulding.

Operating Principal :

Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that develops very high magnetic force. 
The electrical control equipment is only to activate & de-activate the magnets inside the platen i.e. it will not loose it's 
magnetic power in case of power failure. It doesn't requires power once it is magnetized.

Operation :

To mount a mould, the operator has to match the mould base to the locator ring on stationery platen, then bring the 
moving platen in until it touches the rear mould plate. Now, the operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back. The machine and mould are now ready for production.

 A typical magnetic mould change involves bringing both mould halves together, securing the mould halves; 
demagnetizing the platen & then lifting the mould out of the press by suitable means.

Universal :

Compatibility with all existing machines
Full utilization of active area of the platen
Maintenance Free

Saving:

Drastic reduction of downtime
Virtually zero operating cost, no power consumption
Very fast return of investment

Reliable :

Total demagnetization of moulds & plates when switched off.
No deformation
Fast Clamping

Safe :

Working on ELECTRO PERMANENT MAGNETIC SYSTEM
Uniform clamping force across the entire rear of mould Uniform magnetic field.

 

Sr. No.  Cat No. Size (mm) Max. working temp. Clamping Force (Kg/Cm2) Thickness
1. UL21001  Depends on Machine Platen Size 0 -130 25 - 30 60 - 65 mm
2. UL21001  Depends on Machine Platen Size 130-240 25 - 30 60- 65 mm
3.

ULTRA CONTROL UNIT FOR ABOVE MAGNETIC PLATEN

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ULTRA ELECTRO MAGNETIC ANGLE PLATE


ULTRA ELECTRO MAGNETIC ANGLE PLATE


Used as a work piece holding device for Squareness grinding, inspection &  light machining. Accuracy for Squareness & parallelism is within 0.005mm. Operates on 24 VDC, controlled by Mag-D-Mag with variable control unit. Easy to operate.  Saves time as mechanical clamps are avoided. DEMAG switch for easy removal of  jobs. Battery back-up unit is also available on request
 

Sr.No. Cat No. Size (mm) Magnetic Pull
1. UL-60801  150 x 150 x 150  125 Kg
2. "ULTRA" MAG D - MAG WITH VARIABLE CONTROL UNIT ---------------- ---------------

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ULTRA ELECTRO MAGNETIC SQUARE BLOCK


ULTRA ELECTRO MAGNETIC SQUARE BLOCK


Used as a work piece holding device for Squareness grinding inspection & light machining. Accuracy for Squareness & parallelism is within 0.005mm.Front is magnetic face. Hardened strips provided on all face except back of magnetic face  for wear resistance. Operates on 24 VDC, controlled by Mag-D-Mag with variable control unit. Easy to operate. Saves time as mechanical clamps are avoided. DEMAG switch for easy removal of jobs. Battery back-up unit is also available on request.
 

Sr.No. Cat No. Size (mm) Magnetic Pull
1. UL-60801  110 x 110 x 120  125 Kg
2. "ULTRA" MAG D - MAG WITH VARIABLE CONTROL UNIT ---------------- ---------------

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ULTRA LEAKPROOF MAGNETIC V BLOCKS

ULTRA LEAKPROOF MAGNETIC V BLOCKS

Used for clamping of round and flat jobs during EDM operations, Light machining, Grinding or Drilling & Inspection. Accuracy for Flatness, Squareness & Parallelism within 0.005mm.Uniform magnetic pull. Three magnetic surfaces Top, Bottom & V face. Hardness of V face is 60±2 Rc. Powder Coated. 
Sr.No. Cat No.  Size (mm) Range (mm) Pull (mm)
1. UL-10106 Hard 100L x70W x 95H Ø 5 - Ø 65
100 Kg
2. UL-10107 Hard 150L x 75W x 100H Ø 5 - Ø 70 150 Kg
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