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"ULTRA"
MAGNETIC PLATEN |
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(ULTRA FAST SOLUTION FOR
CLAMPING THE
MOULDS)
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Introduction:
Ultra Magnetic Platen used for very fast, safe & easy clamping of
moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system &
provides quick mould change (QMC) and just in time (JIT) moulding.
Operating Principal :
Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that
develops very high magnetic force.
The electrical control equipment is only to activate & de-activate
the magnets inside the platen i.e. it will not loose it's
magnetic power in case of power failure. It doesn't requires power once
it is magnetized.
Operation :
To mount a mould, the operator has to match the mould base to the
locator ring on stationery platen, then bring the
moving platen in until it touches the rear mould plate. Now, the
operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back.
The machine and mould are now ready for
production.
A
typical magnetic mould change involves bringing both mould halves
together, securing the mould halves;
demagnetizing the platen & then lifting the mould out of the press
by suitable means.
Universal :
Compatibility with all existing machines
Full utilization of active area of the platen
Maintenance Free
Saving:
Drastic reduction of downtime
Virtually zero operating cost, no power consumption
Very fast return of investment
Reliable :
Total demagnetization of moulds & plates when switched off.
No deformation
Fast Clamping
Safe :
Working on ELECTRO PERMANENT MAGNETIC SYSTEM
Uniform clamping force across the entire rear of mould
Uniform magnetic field.
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| Sr.
No. |
Cat
No. |
Size
(mm) |
Max.
working temp. |
Clamping
Force (Kg/Cm2) |
Thickness |
| 1. |
UL21001 |
Depends
on Machine Platen Size |
0
-130 |
25
- 30 |
60
- 65 mm |
| 2. |
UL21001 |
Depends
on Machine Platen Size |
130-240 |
25
- 30 |
60-
65 mm |
| 3. |
ULTRA
CONTROL UNIT FOR ABOVE MAGNETIC PLATEN |
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“ULTRA” ELECTRO MAGNETIC ANGLE PLATE
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Used as a work piece holding
device for Squareness grinding, inspection &
light machining. Accuracy for Squareness & parallelism is within 0.005mm. Operates
on 24 VDC, controlled by Mag-D-Mag with variable control unit. Easy to operate.
Saves time as mechanical clamps are avoided. DEMAG switch for easy removal
of
jobs. Battery back-up unit is also available on request
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| Sr.No. |
Cat
No. |
Size
(mm) |
Magnetic
Pull |
| 1. |
UL-60801 |
150
x 150 x 150 |
125
Kg |
| 2. |
"ULTRA"
MAG D - MAG WITH VARIABLE CONTROL UNIT |
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“ULTRA” ELECTRO MAGNETIC SQUARE BLOCK
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Used as a work piece holding
device for Squareness grinding inspection
& light
machining. Accuracy for Squareness & parallelism is
within 0.005mm.Front is
magnetic face. Hardened strips provided on all face except
back of magnetic face
for wear resistance. Operates on 24 VDC, controlled by
Mag-D-Mag with variable
control unit. Easy to operate. Saves time as
mechanical clamps are avoided.
DEMAG switch for easy removal of jobs. Battery
back-up unit is also
available on request.
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| Sr.No. |
Cat
No. |
Size
(mm) |
Magnetic
Pull |
| 1. |
UL-60801 |
110
x 110 x 120 |
125
Kg |
| 2. |
"ULTRA"
MAG D - MAG WITH VARIABLE CONTROL UNIT |
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“ULTRA”
SINE VICE |
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Used for Precision
measurement, setting of angles, Right angle grinding &
light machining. Made from high quality alloy steel. Accuracy for Squareness, Flatness
& Parallelism within ± 0.005mm. Angular accuracy within ± 5 seconds. Centre distance between rollers is within ±0.005mm. Hardness - 60 ± 2 Rc & Tempered
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| Sr.No. |
Cat
No. |
Size
(mm) |
C.D
(mm) |
Opening
(mm) |
| 1. |
UL-31201 |
215L
x 61W x 93H |
100 |
80 |
| 2. |
UL-31202 |
265L
x 76W x 120H |
150 |
110 |
| 3. |
UL-31203 |
305L
x 96W x 133H |
150 |
125 |
| 4. |
UL-31204 |
333L
x 126W x 163H |
200 |
145 |
| 5. |
UL-31205 |
285L
x 220W x 154H |
200 |
150 |
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"ULTRA" LEAKPROOF MAGNETIC V BLOCKS |
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Used for
clamping of round and flat jobs during
EDM operations, Light machining, Grinding or Drilling & Inspection.
Accuracy for Flatness, Squareness & Parallelism within 0.005mm.Uniform magnetic pull.
Three magnetic surfaces Top, Bottom & V face. Hardness of V face is 60±2
Rc. Powder Coated. |
| Sr.No. |
Cat
No. |
Size
(mm) |
Range
(mm) |
Pull
(mm) |
| 1. |
UL-10106 Hard |
100L
x70W x 95H |
Ř 5 - Ř 65
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100
Kg |
| 2. |
UL-10107 Hard |
150L
x 75W x 100H |
Ř 5 - Ř 70 |
150
Kg |
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