Magnetic V Block

Series UL- 320

Hardened And Ground Magnetic V Blocks
world-techAll sides are hardened & ground

  • Used for grinding, light Milling, Drilling & inspection of round & square Jobs.
  • Accuracy for Flatness, squareness & parallelism within 0.005mm upto 150L & 0.010mm for 200L.
  • Hardness 60 ± 2 RC.
  • Supplied in matched pair. Uniform and Strong magnetic pull to all three magnetic surfaces, Top, Bottom & V Faces.
  • Easy ON - OFF facility.
  • 120° "V" angle also available.

Sr.No. Cat No. Size Range (mm) Pull
1. UL-32001 Hard 40L X 40W X 55H [2"] Ø 3 - Ø 25 25 Kg
2. UL-32002 Hard 75L X 56W X 75H [3"] Ø 5 - Ø 40 75 Kg
3. UL-32003 Hard 100L X 70W X 95H [4"] Ø 5 - Ø 65 100 Kg
4. UL-32004 Hard 150L X 75W X 100H [6"] Ø 5 - Ø 70 125 Kg
5. UL-32005 Hard 200L X 125W X I50H [8"] Ø 10 - Ø 140 175 Kg

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Permanent Magnetic Lifter

Series UL- 805

  • Used for lifting & handling of steel plates, heavy block & castings as well as heavy round or cylindrical parts.
  • The 1 :3.5 safety factor of the recommended load to the test load ensures use at optimal working conditions even with substantial air gaps & surface conditions.
  • Compact design, strong magnetic pull, total work safety
  • Easy operated lever for ON-OFF
  • Spring loaded block at side for safety feature.
  • Suitable for Flat & Round jobs.
  • No damage on job during operation
  • We also Undertake Calibration Traceable to NABL Cretificate and Repairing of All Tyes of Permanent Magnetic Lifter

Tasted Capacity 1 : 3.5 Times

Sr. No. Cat No. Size
(Height is without hook)
Lifting Capacity
for flat job
Tested Capacity
for flat job (1:3 Times
Weight
0 UL - 80500 90 L x 65 W x 85 H 100 Kg 350 Kg 4 Kg
1 UL - 80501 170 L x 85 W x 105 H 200 Kg 700 Kg 9 Kg
2 UL - 80502 170 L x 85 W x 105 H 250 Kg 875 Kg 9 Kg
3 UL - 80503 230 L x 85 W x 105 H 300 Kg 1050 Kg 13 Kg
4 UL - 80504 230 L x 85 W x 105 H 450 Kg 1575 Kg 14 Kg
5 UL - 80512 260 L x 85 W x 105 H 500 Kg 1750 Kg 14 Kg
6 UL - 80505 255 L x 110 W x 130 H 600 Kg 2100 Kg 25 Kg
7 UL - 80506 290 L x 110 W x 130 H 700 Kg 2450 Kg 30 Kg
8 UL - 80507 350 L x 130 W x 135 H 1000 Kg 3500 Kg 45 Kg
9 UL - 80508 395 L x 150 W x 160 H 1500 Kg 5250 Kg 68 Kg
10 UL - 80509 460 L x 170 W x 185 H 2000 Kg 7000 Kg 103 Kg
11 UL - 80510 555 L x 270 W x 270 H 3000 Kg 9000 Kg 280 Kg
12 UL - 80511 715 L x350 W x 310 H 5000 Kg 15000 Kg 540 Kg

Tasted Capacity 1 : 3 Times

Sr. No. Cat No. Size
(Height is without hook)
Lifting Capacity
for flat job
Tested Capacity
for flat job (1:3 Times
Weight
0 UL - 80500/A 90 L x 65 W x 85 H 100 Kg 300 Kg 4 Kg
1 UL - 80501/A 170 L x 85 W x 105 H 200 Kg 600 Kg 9 Kg
2 UL - 80502/A 170 L x 85 W x 105 H 250 Kg 750 Kg 9 Kg
3 UL - 80503/A 230 L x 85 W x 105 H 300 Kg 900 Kg 13 Kg
4 UL - 80504/A 230 L x 85 W x 105 H 450 Kg 1350 Kg 14 Kg
5 UL - 80512/A 260 L x 85 W x 105 H 500 Kg 1500 Kg 14 Kg
6 UL - 80505/A 255 L x 110 W x 130 H 600 Kg 2100 Kg 25 Kg
7 UL - 80506/A 290 L x 110 W x 130 H 700 Kg 3000 Kg 30 Kg
8 UL - 80507/A 350 L x 130 W x 135 H 1000 Kg 4500 Kg 45 Kg
9 UL - 80508/A 395 L x 150 W x 160 H 1500 Kg 6000 Kg 68 Kg
10 UL - 80509/A 460 L x 170 W x 185 H 2000 Kg 9000 Kg 103 Kg
11 UL - 80510/A 555 L x 270 W x 270 H 3000 Kg 15000 Kg 280 Kg
12 UL - 80511/A 715 L x350 W x 310 H 5000 Kg 15000 Kg 540 Kg

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Electro Permanent Magnetic Lifter

"ULTRA" Brand Electro Permanent Magnets Lifters : Series UL- 818

  • ELECTROPERM MAGNETIC LIFTERS for Plate Handling
  • EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.
  • Electro Perm Magnetic lifter is combination of permanent as well as electro magnet power which is required to clamp the job or declamp the job.
  • Lifted plate will not fall down even electric power failed because EPM LIFTER requires power only for holding the plates and declamping the plates. So it is 100% safe for handling the plates.
  • Continuous Electricity is not required so it having advantage of Saving electricity over conventional Electro Magnetic Lifter.
  • Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates
  • Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid change of accident.
  • "Inching" feature - when the magnets is switch ON, It might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at time.
  • Lamp Block - Displays the systems present state

Optional Units :
Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.
ADPREM - Accidental Demagnetization Prevention Mechanism. Disable the demagnetization cycle when carrying load.

Application :
  • Ideal for handling single plates in stockyards.
  • Most effective in ship building industry.
  • It is use on flame cutting m/c. plazma cutting m/c and water jet cutting m/c.
  • It is useful for handling small as well as large plates.
  • EPM Lifter is design as per customer plate sizes.
  • Controller is having special facility of selector switch help for lifting small size sheets and large plates.
  • It is EPM lifting system is very suitable with EOT / GANTRY / MOBILE cranes etc.
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Electro Permanent Magnetic Lifter (Horizontal / Vertical Position)

"ULTRA" Brand Electro Permanent Magnetic Lifters : Series UL- 820

Features :
  • Electro Permanent Magnets for Handling in Vertical or Horizontal Position.
  • EPM lifting magnet is designed with the consideration of all industrial safety knobs. Therefore they are very compact light weight high strength and very reliable and safe in use.
  • Electro Perm Magnetic lifter is combination of permanent as well as electro magnet power which is required to clamp the job or declamp the job.
  • Lifted plate will not fall down even when electric power fail because EPM LIFTER requires power only a for holding the plates and declamping the plates. So it is 100% safe for handling the plates.
  • Continuous electricity is not required so it is having advantage of saving electricity over conventional electro magnetic Lifter.
  • Electro permanent magnetic lifter is used with combination of various magnets. At fix structure with provision of chain. So this will help to handle plain as well as bend sheets in short it will take care of bendness of plates.
  • Safety interlock key to magnetized / demagnetized. Two buttons are to be press simultaneously with help to avoid chance of accident.
  • "Inching" feature - when the magnets is switch ON, it might lift more than a single plate. Inching operation reduces the magnetic power slowly such that additional plates, if lifted are dropped. This is used to make sure that only one plate is handled at a time.
  • Lamp Block - Displays the systems present state.
  • Spreader beam fitted with suspension systems / Control Panel / Indicative Tower lamp etc.

Application :
  • Ideal for handling single plate in stockyards.
  • Most effective in ship building industry.
  • It is use on flame cutting m/c. plasma cutting m/c and water jet cutting m/c.
  • It is useful for handling small as well as large plates.
  • EPM Lifter is design as per customer plate sizes.
  • Controller is having special facility of selector switch help for lifting small size sheets and large plates.
  • It is the EPM lifting system is very suitable with EOT / GANTRY / MOBILE crane etc.
Optional Units
  • Radio Remote Control - Operates from a convenient distance all the function i.e. MAG / DEMAG / Inching.
  • ADPREM - Accidental Demagnetization Prevention Mechanism. Disable the demagnetization cycle when carrying load.
Design
  • Designing of EPM Plate Lifter Depends upon minimum and maximum size of plate ( length X weight X thickness)
  • Crane Capacity
  • Weight of Plates.

Plate Dimensions Plate Thickness Rated Capacitymm
Length (mm) Width (mm) (kg)
Min Max Min Max
1500 6300 500 2500 4 - 35 4500
3000 12500 500 2500 4 - 30 7500
3000 12500 500 3500 4 - 30 10000
3000 12500 500 3500 4 - 40 12000
3000 12500 500 3500 4 - 50 17500

Please Specify Min. / Max. Size of the Sheet. (Length x Width x Thickness)

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Electroperm Magnetic Lifter Adjustable Type

Series UL- 817

Features
  • Electroperm Magnetic Lifter is Designed to lift single bars or pipe.
  • Electroperm Magnetic Lifter is having special provision to adjust the angle according to diameter of bars or pipe
  • Electroperm Magnetic Lifter do not required continues electricity.
  • Electroperm Magnetic Lifter can be used in a multiple set if the length of job is more.
Application
  • This type of lifter widely used for lifting round bar or pipe
Design
  • Designing of electroperm Mangnetic Lifter Depands upon minimum and maximum size of bar or pipe. (Diameter and lengh)
  • Crane Capacity
  • Weight of bar or pipe

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ULTRA Magnetic Lifter

"ULTRA" Brand Custom Made Magnetic Lifter ( Electrical / Electropermanent ) : Series UL- 827

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"ULTRA" brand EPM Lifter for Channel

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"ULTRA" brand EPM Lifter for Angles


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"ULTRA" brand electro magnet lifter for Round

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"ULTRA" brand EPM Lifter for Pipes & Round Bar

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"ULTRA" brand electro magnet lifter Lifter for Billets

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Magnetic Platen

Series UL - 210

Features

Ultra Magnetic Platen used for very fast, safe & easy clamping of moulds on Injection moulding machine. This advanced technology eliminates hydraulic & mechanical clamping system & provides quick mould change (QMC) and just in time (JIT) moulding.

Operating Principal

Magnetic Platen works on the ELECTRO PERMANENT MAGNETIC SYSTEM that develops very high magnetic force. The electrical control equipment is only to activate & de-activate the magnets inside the platen i.e. it will not loose it's magnetic power in case of power failure. It doesn't requires power once it is magnetized.


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Operation

To mount a mould, the operator has to match the mould base to the locator ring on stationery platen, then bring the moving platen in until it touches the rear mould plate. Now, the operator has to magnetize the mould, remove the straps holding the mould halves together and then pull the moving platen back. The machine and mould are now ready for production. A typical magnetic mould change involves bringing both mould halves together, securing the mould halves; demagnetizing the platen & then lifting the mould out of the press by suitable means.

Salient Features
Universal
  • Compatibility with all existing machines
  • Full utilization of active area of the platen
  • Maintenance Free
Saving
  • Drastic reduction of downtime
  • Virtually zero operating cost, no power consumption
  • Very fast return of investment

Reliable
  • Total demagnetization of moulds & plates when switched off.
  • No deformation
  • Fast Clamping
Safe
  • Working on ELECTRO PERMANENT MAGNETIC SYSTEM
  • Uniform clamping force across the entire rear of mould
  • Uniform magnetic field.

Sr. No.  Cat No. Size (mm) Max. working temp. Clamping Force (Kg/Cm2) Thickness
1. UL21001  Depends on Machine Platen Size 0 -130 25 - 30 60 - 65 mm
2. UL21001  Depends on Machine Platen Size 130-240 25 - 30 60- 65 mm
3. Ultra Control Unit For Above Magnetic Platen

Permanent Electro Magnet

  • 1. The Permanent magnet system of these holding magnets creates a magnetic field between the centre pole and the outer border of the holding surface.
  • 2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed.
  • 3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil fora short period.
Holding Surface Holding Force Weight Minimum Thickness
200 mm x 60 mm 150 kg 3.0 kg 6 mm

"ULTRA" CONTROL UNIT FOR ABOVE

Special Sizes Available on Request as per Application.

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Round Permanent Electric Magnets

"ULTRA" Brand Round Permanent Electric Holding Magnets With Electrical Switch Off : Series UL - 822

  • 1. The Permanent magnet system of these holding magnets creates a magnetic field between the centre pole and the outer border of the holding surface.
  • 2. In addition to the permanent magnet, which creates the holding force, a coil is installed. When 24V= is applied to this switch - off coil a counter pole magnetic field is set up to neutralize the permanent magnetic field. As a result work - pieces can easily be removed.
  • 3. These holding magnets will preferably be used when long - term holding times are required and tools should be loosened by switching on the coil for a short period.

Sr. No.  Cat No. Holding Surface Holding Force Input power Minimum Thickeness
1 UL- 82201 Ø 20 mm 4 kg 3.6 W 2.5 mm
2 UL- 82202 Ø 35 mm 16 kg 4.6 W 30 mm
3 UL- 82203 Ø 55 mm 42 kg 9.0 W 4.5 mm
4 UL- 82204 Ø 70 mm 72 kg 13.3 W 6.0 mm
5 UL- 82205 Ø 90 mm 120 kg 21.8 W 7.5 mm
6 UL- 82206 Ø 150 mm 350 kg 44 W 7.5 mm

Special Sizes Available on Request as per Application.

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Electro Magnetic Holder

Series UL- 826

Used in automated manufacturing lines as the magnetic force can be turned on & offf or increased or decreased by remote operation via a rectifier or PLC.

Features
  • Electrical Control can be used for turning on & off the magnetic force
  • Usable for continuous operation.
  • Quick Attach & Detach enables speedy automation.
Applications
  • Automated press
  • Prevention of deflection for shearing material
  • Various automatic processes.
  • Holding Hands of Industrial robots.
  • In Machine shop, Press Shop, Assembly Line Material Feed.
Sr. No. Cat No. Size (mm) Max Holding Power Working Voltage
1. UL-82601 Ø 25 x 40 H 3 kg 24 DC
2. UL-82602 Ø 25 x 25 H 2 kg 24 DC
3. UL-82603 Ø 30 x 30 H 8 kg 24 DC
4. UL-82604 Ø 30 x 45 H 15 kg 24 DC
5. UL-82605 Ø 40 x 45 H 35 kg 24 DC
6. UL-82606 Ø 50 x 30 H 40 kg 24 DC
"ULTRA" CON
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Magnetic Separator On Off Type

Series UL- 813

  • Easily clean up sharp edged drill chips screw and other metal parts
  • Items are safety ejected by pulling the back side knob
  • Ideal for hard to each space
  • Used in all fabrication shop and machine shop
  • No requirement of hand contact with scrap to handle, so safe in use

Sr. No. Cat No. Size (mm)
1. UL - 81301 Ø 1 x 6 Inch
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Mini Demagnetisers

Series UL- 803

  • Used for removing surface residual magnetism from specific area of Dies & moulds parts, Punches etc.
  • Operate on 220V single phase AC supply.
  • Compact design & easy to operate
  • It demagnetizes just by sliding over the surface by pressing single pole momentary switch.

Sr. No.  Cat No. Size (mm)
1. UL 80304 150 L x 100 W
2. UL 80305 150 L x 150 W

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